High Precision SS Tube Mill Machine Milling Saw Steel Pipe Production Line
High precision full automatic high frequency ERW Steel Pipe Production Line is used to manufacture welded steel pipe of Φ32mm-Φ114mm with 1.0mm-5.0mm of wall thickness, can produce Square pipe 60*60 - 200*200mm.
After we absorbed advanced pipe making technology from both abroad and domestic, our innovative designed production line and each single unit of the production line is not only economical but also practical.
Brief introduction of ERW tube mill & pipe mill
- The ERW tube mill & pipe mill is a series of machines that builds longitudinal weld seam tubes and pipes with steel strips of certain width.
- It starts by uncoil and flatten the slitted steel coils into steel strips.
- The flattened steel strips will then be inserted into the forming machine and the roller tolling in the machine will roll the strip to round pipe shape.
- The rolled strips will then be sent into the weld box where the tube is welded by a high frequency solid state welder.
- The welded tubes will be formed to expected shape or size in a sizing machine. Finally the tubes will be cut to length and bundled.
Product advantage:
- High precision
between level roller jumps 0.01,between frame and slide clearance ≤0.02, frame vertical degree ≤0.05, each frame parallel degree ≤0.1,steel pipe diameter and roundness error≤0.08 - Use Japanese technology to make foreign clients requirment who need the high accuracy requirement
- Schedulable use the worm gear and worm adjustment, the adjustment precision is high, energy accurately
- The scraping scar can be adjusted 3D adjustment , scraper can along the steel circle ±20 ° rotation.
- Round become square is Turkish head push square, can reduce mold weight, forming stable, uniform R Angle.
- Level up shaft increase nylon damping block, reduce the impact to the shaft and bearing.
Production Process
Scroll up → Uncoil → Flattening → End Shear & Butt Welding → Accumulator → Forming → High-frequency induction welding→ Removing external burr → Cooling → Sizing → Cutting → Checking & Collecting → Accessing Warehouse
Specifications:
1. Raw Material
| 1 | Mateairal applcaition | Hot or cold rolled steel strips, galvanzied steel strips |
| 2 | Material grade | Low-carbon steel, low alloy steel: δs≤345Mpa |
| 3 | ID of the steel strips | Φ508-Φ610mm |
| 4 | OD of the steel strips | Φ800-Φ2000mm |
| 5 | Coiler weight | Max.4000kg |
2. Production Range:
| Round Pipe | 32 - 114mm | Thickness: 1.0-5.0mm |
| Square Pipe | 25*25 - 90*90mm | Thickness: 1.0-4.0mm |
| Rectangular Pipe | 20*30 - 80*100mm | Thickness: 1.0-4.0mm |
3. H.F. Welder: GGP400Kw Solid State High Frequency Welder
4. Line Spees: Max.60m/min
5. Tube Length: 6-12m
6. Cutting Accuracy: ±3mm
7. Electric installed capacity: appro. 600KW
8. Size of whole line: about 80X9m
As an CE & ISO9001:2008 certified pipe making machine manufacturer and supplier in China. Based on our high quality, reliable performance and long using life, our machines exported to Turkey, Egypt, Morrcco, Kazakhstan, Uzbekistan, Tajikistan, Syria, Iran, Iraq, Mexico, Sri Lanka, Pakistan, Thailand, Vietnam, and other over 30 countries.
If you have any interested here, please don't hesitate, we are here happy to assist you.
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